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Henry Ford believed in his company owning and managing every aspect of making cars – including even owning the plantations of rubber trees that provided rubber for his cars. But as the years went by, specialisation began and while carmakers focussed on designing and manufacturing cars, some activities were also farmed out to other companies. Design, for instance, was sometimes done by external consultants more specialised in the work, notable Italian studios like Pininfarina, Ghia and ItalDesign being among them.

In the 21st century, as the whole idea of making cars changes with the transition to electric vehicles, there are many newcomers (especially in China) who want to get into the game. Some of these have experience in other types of manufacturing, eg batteries or mobilephones, but no experience in engineering cars. For them to gain that experience as the global players did will take too long; today’s companies do not have the luxury of time to learn themselves as the market is so competitive.

So the answer has been to commission companies that specialise in certain areas. In fact, Chinese companies have been doing this, not just for design but also for powertrains. There are top-notch engineering consultancies in Europe like Lotus Engineering that can develop a car on par with any experienced manufacturer – and even the established ones sometimes ask Lotus to help.

Manufacturers sometimes ask experienced design studios to propose designs for future models. This was the EMAS hybrid concept for Proton by Italdesign Giugiaro which was displayed at the 2010 Geneva Motorshow.

So there’s a growing business in offering a full range of services to develop cars and Italdesign has formed a partnership with Williams Advanced Engineering (WAE)  to provide such services to those who want to produce and sell high-performance EVs. WAE is the technology and engineering business that was established by Williams F1. It takes technology originally developed for Formula One cars and adapts it for commercial applications.

Combining a state-of-the-art composite electric vehicle rolling chassis from WAE with turn-key vehicle development services from Italdesign, the joint venture will enable both newcomers and customers to benefit from the expertise of two global leaders in EV engineering and vehicle design, supporting them in the creation of a range of upper premium EVs from high performance GTs, crossover and sedans.

Italdesign and Williams Advanced Engineering

The foundation of this new venture is WAE’s innovative EV architecture – a new rolling chassis which distils WAE’s expertise in electrification, light-weighting, innovative chassis structures and vehicle and system integration into one advanced architecture known as ‘EVX’.

Differentiating itself from other EV platforms currently in the market, EVX integrates the battery pack casing with elements more commonly perceived as part of the body structure. Front and rear chassis structures mount to the carbonfibre composite case and crash loads can be transferred via internal reinforcements to the integral side sills.

Italdesign and Williams Advanced Engineering

The resulting higher profiled cross section achieves much of the torsional stiffness needed to deliver the full potential of the platform. These two design philosophies reduce reliance on the upper structure, which then gives greater design freedom for a variety of ‘top hats’.

Starting from WAE rolling chassis, Italdesign’s Engineering Team then complete the vehicle architecture adding safety systems, structures, and UX devices to constitute the modular platform that will be the base to build-up several different high-performances vehicles.

Italdesign and Williams Advanced Engineering

Italdesign and Williams Advanced Engineering

The innovative modular platform is ready for customisation by the Italdesign styling team who will shape the final vehicle to match the brand’s requirements in terms of marketing positioning, design direction etc. As well as being a structural component of EVX, the platform can accommodate wheelbases from 2900 mm to 3100 mm, with customers able to choose rear-wheel drive and 4-wheel drive layouts.

Combining recycled composite materials with aluminium, EVX is lightweight and sets new standards for static and torsional stiffness. With class-leading performance and mass targets, EVX will provide the perfect basis for tomorrow’s electric vehicles, supporting a flexible range of powertrain options with outstanding aerodynamics and safety performance.

Majoring on high performance, reduced time to market, flexibility and affordability at low-to-medium volumes, the new platform is capable of supporting production runs up to 10,000 units, up to 500 of which could be manufactured by Italdesign at its facilities in Italy.

WAE was the original supplier of batteries to all participants of the FIA Formula E World Championship cars in 2014, a relationship that has been revived for the 2022-23 season. WAE also supplies battery systems to ETCR and Extreme-E and has considerable experience in high-performance electrified road car programmes stretching back more than a decade.

“We are delighted to join forces with Italdesign on this exciting and timely joint collaboration” said Paul McNamara, Technical Director at WAE. “Demand for high performance electric vehicles is continuing to show considerable growth but to date, there has not been a complete EV production solution. This unique relationship brings together state-of-the-art EV rolling chassis technology with one of the world’s leaders in vehicle body engineering.”

Production-ready Nissan GT-R50 by ItalDesign makes debut on track

Motorists in Europe who own electric vehicles can drive across the continent, confident that they will be able to recharge their vehicles in different countries. On the Asian continent, that same capability may take a while to realise but a start has been made by Shell and Porsche Asia Pacific in the Malaysian Peninsular. The two companies have partnered to make road trips in electric vehicles (EVs) between Singapore, Kuala Lumpur, and Penang a possibility.

This initiative is the first cross-border high-performance charging (HPC) network in Southeast Asia which will drive the future of electric mobility in the region starting from one of the world’s busiest international land border crossings at the Sultan Iskandar Building and Woodlands Checkpoint at the southern tip of the peninsular. While it is not possible to do so with current travel restrictions between the two countries, the two companies are gearing up for the time when the borders will reopen, and motorists will be able to travel again across the Causeway and Second Link.

Through this partnership, 6 Shell stations will be equipped with 180 kW direct-current (DC) chargers, offering the highest charging capacity currently available in Singapore and Malaysia. The first 4 stations will be ready during the second half of 2021 and the remaining two by the first half of 2022.

The chargers come with two CCS Type 2 charging connectors, allowing a single vehicle to be charged at up to 180 kW, or two vehicles to charge simultaneously at up to 90 kW each. The sites will be integrated in the existing Shell charging networks, comprising 18 Shell Recharge 50 kW fast charge points at Shell stations and 87 Greenlots public charge points in Singapore, as well as 18 ‘Reserve + Shell Recharge’ charge points in Malaysia. Furthermore, they will complement the established 175 kW high-performance chargers available at all Porsche Centres in Malaysia, as well as the growing ‘Porsche Destination Charging’ network at selected hotels, airports, sports clubs, and other lifestyle venues.

As electric mobility starts gaining momentum in Singapore and Malaysia, the network will enable smooth, convenient, and reliable electric road trips between the two countries. Once launched, the chargers will be available for all EVs that utilise the CCS Type 2 charging connector, which is widely used across both countries, with Porsche customers enjoying special rates at Shell Recharge.

Shell’s new 180kW high performance chargers are equipped to charge EV’s such as the Porsche Taycan from zero to 80% battery capacity in around 30 minutes, providing up to 390 kms of extra travel distance. The petroleum company is also offering additional benefits to Porsche customers such as reserving the HPC points in Malaysia in advance using their mobile app, and preferential prices for food and beverages at the Shell Select shops.

“Customers are at the heart of everything we do,” said Shairan Huzani Husain, Cluster Managing Director, Mobility Malaysia and Singapore, Shell. “We have been investing in building EV charging infrastructure to reduce range anxiety for our customers and this initiative is one of many examples of Shell providing solutions catered to our customers’ need for cleaner energy solutions. In 2019, we introduced EV charging in Singapore and in 2020, we introduced solar-powered retail stations in Malaysia. Now EV customers across the borders can experience Shell Recharge, and also recharge themselves with drinks and snacks at our Shell Select shops.”

Porsche Centre Ara Damansara 2020
The Porsche Centre at Sime Darby Motors City complex in Ara Damansara, Selangor which is part of the charging network.

The charging network complements the locations and retail formats for current and future Porsche enthusiasts in Malaysia, such as the newest Porsche Centre Ara Damansara as well as the upcoming Porsche Centre Johor Bahru, which are designed to foster brand experience and exclusivity.

The ASEAN markets hold strong potential for Porsche to unlock and we see an opportunity to shape electric mobility in the region. Our high-performance network across Singapore and Malaysia will serve as a lighthouse project for other countries to follow,” said Matthias Becker, Vice-President Region Overseas and Emerging Markets of Porsche AG.

Click here to know more about Taycan and other Porsche models and services in Malaysia.

Porsche’s all-electric Taycan fully revealed, priced from RM632,000

 

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Given its strength in EV technology, it’s not surprising that Nissan has announced a long-term commitment to the ABB FIA Formula E World Championship series. The carmaker, which joined the all-electric single-seater series in season 5 as the only Japanese manufacturer, will participate to the end of season 12 which will take place during 2025 and 2026.

“Nissan’s commitment to the Gen3 era of the ABB FIA Formula E World Championship shows the strength of the all-electric racing series and its pursuit of success in the next phase. The new Gen3 cars will be faster and more powerful, and this constant evolution of racing performance that we continue to see in Formula E is great for the fans and the sport,” said Olivier and Gregory Driot, team principals of Nissan e.dams, added this joint statement:

The Gen3 era of the championship begins in season 9 – the 2022-23 season – and will feature even faster cars. Gen3 will bring performance and efficiency benefits including more powerful, lighter cars, faster charging and cost controls, all increasing the competitive and unpredictable racing Formula E has become known for.

In the first two seasons in Formula E, Nissan focused on its ’Phase One – road-to-track’ technical objectives, which took experience and learnings from the LEAF EV to develop the performance of the Nissan e.dams race car.

In its debut season, Nissan e.dams was the best qualifying team in the championship while, in its second season, the team powered to second place in the teams championship.

As the team races in the current 2020-2021 season 7 and looks toward the future, it embarks on ‘Phase Two – track-to-road’ of its technology transfer goals, where the technically fast-moving championship will help Nissan showcase features that aim to encourage consumer adoption of its EVs.

“We’ve achieved great results during our first two seasons and renewing our long-term commitment to Formula E is a key step,” said Tommaso Volpe, Nissan’s Global Motorsport Director. “We entered the sport with a ‘road-to-track’ technical transfer approach, and by extending our racing program through the Gen3 era, we have the opportunity to close the circle with ‘track-to-road’ technical transfer. We believe that, as one of the most global manufacturers involved in the ABB FIA Formula E World Championship, this sport is the perfect platform to promote our expertise in electrification and demonstrate our commitment to more sustainable mobility solutions.”

As part of its goal to achieve carbon neutrality across its operations and the life-cycle of its products by 2050, Nissan intends to electrify all-new Nissan vehicle offerings by the early 2030s. The company aims to bring its expertise in transferring knowledge and technology between the racetrack and road for better electric vehicles for customers.

The latest Nissan LEAF EV

“Nissan’s vision for cars goes far beyond simply modes of transport,” said Ashwani Gupta, Nissan’s Chief Operating Officer. “We aim to design and build electric vehicles that transform the way communities connect and move, and inspire us all to work towards a sustainable society. For Nissan, Formula E helps us bring excitement, energy and the environment to the forefront as we deliver this vision of the future to an ever-growing, new, young and diverse audience.”

The first races of the 2021 season took place in Diriyah, Saudi Arabia, as a double- header event at the end of February, where Formula E raced for the first time as an FIA World Championship. It was also Formula E’s first night race, with the cars racing under floodlights. Nissan e.dams took 14 team championship points away from the event.

Season 7 of Formula E opens in Saudi Arabia with first-ever night races

Volkswagen has been rolling out is all-electric ID. range of vehicles but by 2026 – that’s just 5 years away – the carmaker will go further with its electric vehicles. This will be the outcome of Project Trinity which will see an electrically powered sedan that will set new standards in terms of range, charging speed and digitisation. It will also have autonomous driving capabilities higher than what is currently available.

The project name ‘Trinity’ is derived from the Latin ‘trinita’ and stands for the ‘tri-unity’. Accordingly, Trinity stands for three crucial themes: a newly developed electronics platform with state-of-the-art software, the simplification of the supply structure, and fully networked and intelligent production at the main plant in Wolfsburg, Germany.

The all-electric Volkswagen ID. family is already appearing in showrooms.

“Trinity is a sort of crystallisation point for our ACCELERATE strategy, a lighthouse project, our software dream car,” said Ralf Brandstatter, CEO of the Volkswagen brand. “The newly developed vehicle architecture will set standards in terms of range, charging speed – charging as fast as refuelling – and digitalisation.”

Greater autonomy, less driver involvement
In addition, Trinity will make autonomous driving in the volume segment possible for many people. By the planned start of volume production in 2026, Trinity will already reach Level 2+ and be technically ready for Level 4. With this level, human interaction is not required so the driver does not have to maintain a view of the road ahead or surroundings. It is expected that the artificial intelligence will be advanced enough to assess more complex situations, and take action to avoid an accident. This is already available now with Automatic Emergency Braking but the driver still needs to give attention.

Autonomous driving for more people
“We are using our economies of scale to make autonomous driving available to many people and to build a learning neural network. In this way, we are creating the conditions for the continuous exchange of data from our vehicle fleet – for example, on the traffic situation, on obstacles or on accidents,” said Mr. Brandstatter. “Trinity thus gives people time and saves them stress. After a long highway trip, you arrive at your destination relaxed – because you have been driven by a ‘chauffeur’ to your vacation or to your home after work. Trinity therefore becomes a kind of ‘time machine’ for our customers.”

With the production of the new model, the Wolfsburg plant will become a showcase for state-of-the-art, intelligent and fully networked production processes. “We will completely rethink the way we build cars and introduce revolutionary approaches. Digitalisation, automation and lightweight construction play an important role here,” added Mr. Brandstatter.

Future vehicle models such as Trinity will be produced with considerably fewer variants, and the hardware will be largely standardised. The cars will then have virtually everything on board and customers will be able to activate desired functions ‘on demand’ at any time via the digital ecosystem in the car. This will significantly reduce complexity in production.

Volkswagen

New business models
By developing the automobile into a software-based product, Volkswagen is creating the conditions for new, data-based business models. Entry barriers to individual mobility are to be lowered while, at the same time, offering even more attractive usage packages.

Volkswagen intends to generate additional revenue in the usage phase – for charging and energy services, for software-based functions that customers can book as needed, or for automated driving. “In the future, the individual configuration of the vehicle will no longer be determined by the hardware at the time of purchase. Instead, customers will be able to add functions on demand at any time via the digital ecosystem in the car,” Mr. Brandstatter predicts.

Like many other carmakers, Kia Motors knows that the future is electric. Tougher regulations in Europe and America and growing demand for electric vehicles (EVs) in China are forcing manufacturers to develop and launch electrically-powered vehicles as quickly as possible.

For Kia Motors, the future direction includes a global EV business strategy that aims to put the brand in a leadership position. To achieve this, Kia will launch a diverse range of dedicated BEVs (Battery Electric Vehicles) and partner with EV charging companies worldwide.

Kia is already selling all-electric models such as the Niro (left) and Soul.

100,000 BEVs already sold
“Kia has sold more than 100,000 BEVs worldwide since the introduction of our first mass-produced BEV in 2011, the Kia Ray EV, ” said Kia President & CEO Ho Sung Song. “Since then, we have started to introduce a range of new BEVs for global markets and announced plans to accelerate this process in the years ahead. By refocusing our business on electrification, we are aiming for BEVs to account for 25% of our total worldwide sales by 2029.”

Under Kia’s ‘Plan S’ strategy, announced at the start of 2020, the brand plans to expand its BEV line-up to 11 models by 2025. Over the same period, it is aiming for BEVs to account for 20% of the brand’s total vehicle sales in advanced markets such as Korea, North America and Europe.

The first of seven BEVs, code-named ‘CV’, will be revealed in 2021. It will be the brand’s first dedicated BEV, destined for many regions globally.

The Imagine concept by Kia is a proposal for an all-electric future sedan.

Transition to electrification
Kia Motors’ ‘Plan S’ is a mid to long-term future strategy that has a focus on BEVs and mobility solutions. It calls for a company-wide transformation which will see a new design philosophy embracing progress, diversity and a rich composition of contrasting elements.

Kia is innovating its vehicle planning, development and production to actively reflect diverse customer needs from the product planning stage. To respond to market demands, there will be diverse product types, with a range of models suitable for urban centres, long-range journeys, and performance driving. Its new Electric-Global Modular Platform (E-GMP) will enable engineers to develop vehicles with best-in-class interior spaciousness.

Aftersales services
In addition, Kia Motors plans to expand its global aftersales infrastructure for EVs. In its home country, there will be more dedicated EV work bays at service centres, ricing from 600 in 2020 to 2,000 by 2023. There are plans to develop in-house programs to train EV maintenance professionals.

Kia Motors sees the expansion of electric charging infrastructures as a pre-condition for the popularization of EVs and continues to explore activities worldwide to improve charging accessibility for drivers. In Korea, its business activities will directly lead to the construction of a charging infrastructure.

Worldwide, Kia is setting up more than 2,400 EV chargers in Europe and around 500 in North America, partnering with its dealer networks. It plans to continue to increase its charging infrastructure in line with the growing market for EVs.

VR technology enhances vehicle development processes for Hyundai and Kia

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For the past few years, Mercedes-Benz has begun its transition towards electrifications, creating the EQ range for a new line of electric vehicles (EVs). While R&D relating to EVs has accelerated in the past 10 years, the carmaker was already exploring electric propulsion 30 years ago.

In May 1990, it exhibited a 190 (W 201) model that had been converted to electric drive in the innovation market section at the Hanover Fair. “In this way, the Mercedes 190, which in terms of length and weight comes closest to the requirements of an electric vehicle, is an ideal battery test vehicle. The main objective is to assess the functional suitability of all the components in realistic situations with all the vibrations, accelerations and temperature fluctuations experienced in everyday operation,” explained the brochure issued at the time.

1990 Mercedes-Benz 190 EV

A mobile laboratory
The company made a fleet of electric 190s which were used to test different drive configurations and battery systems. The energy storage devices tested were mainly sodium-nickel chloride or sodium-sulphur high-energy batteries which had a significantly higher energy density than conventional classic lead-acid batteries. However, the working temperature of both systems was around 300 degrees C. which wasn’t so good.

The following year, Mercedes-Benz displayed a more advanced car at the Geneva Motor Show. This prototype with electric drive had an individual 16 kw/22 hp electric motor to drive each wheel. Total power output was 32 kW/44 hp and the energy came from a sodium-nickel chloride battery. Regenerative braking – a feature in many of today’s EVs and hybrids – returned energy to the power pack during braking actions.

1990 Mercedes-Benz 190 EV

A particular advantage of the concept was the elimination of weight-intensive mechanical components, so the additional weight compared to a production model with a combustion engine was only 200 kgs. It was still a substantial amount of extra weight, largely due to the battery pack.

From 1992 onwards, there was a large-scale field trial which ran for 4 years, funded by the German government. The aim of the exercise was to test EVs and energy systems, including batteries, in everyday practice. A total of 60 passenger cars and vans from several brands were involved.

1990 Mercedes-Benz 190 EV

100,000 kms in 1 year
The pioneering 190s were driven by various participants in the trials and these included taxi drivers who used them in daily life. There were hardly any problems and one of the Mercedes prototypes achieved a peak usage rate of around 100,000 kms in 1 year.

The results provided the engineers with new insights into battery service life, the number of possible discharge and charge cycles, range, energy consumption and reliability. In the following years Mercedes-Benz would apply the electric drive concept to other passenger models.

Mercedes-Benz EQC
The first fully-electric Mercedes-Benz production model – the EQC. Its powertrain (below) was developed with the data gained from R&D activities since 1990.

Mercedes-Benz EQC

All the knowledge gained by the R&D teams in the 1990s contributed to the comprehensive knowledge pool of vehicle development on which engineers draw in developing today’s vehicles. In fact, some of the engineers who worked on the electric W 201 prototypes are still active in the company’s EV development and are involved in the latest projects.

Mercedes-Benz EQ Range unveiled in Malaysia

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Like many carmakers, General Motors is heading for an all-electric future and putting considerable resources into building a multi-brand, multi-segment EV strategy with economies of scale that can rival its full-size truck business. By right, the company should be way ahead in the EV field today, having come out with the first mass-produced all-electric car, the EV-1, in 1996.

However, advanced as it was, the car was expensive to produce, and GM saw the EV segment then as being unprofitable, so it stopped making the car. Developing EVs then was not a priority (engineers who were assigned to such projects considered them ‘dead-end jobs’) and so GM didn’t advance its EV technology the way Toyota had done so with its hybrid technology after it introduced the Prius in the late 1990s.

GM EV-1
In 1996, GM launched the first mass-produced EV known as the EV-1. But it saw the EV segment as unprofitable and did not carry on development and marketing.

Now GM is accelerating its R&D into EV technology and the heart of its strategy is a modular propulsion system and a highly flexible, third-generation global EV platform powered by proprietary Ultium batteries.

“Thousands of GM scientists, engineers and designers are working to execute a historic reinvention of the company,” said GM President Mark Reuss. “They are on the cusp of delivering a profitable EV business that can satisfy millions of customers.”

The Ultium batteries and Propulsion System
GM’s new Ultium batteries are unique in the industry because the large-format, pouch-style cells can be stacked vertically or horizontally inside the battery pack. This allows engineers to optimize battery energy storage and layout for each vehicle design.

GM Ultium

Ultium energy options range from 50 to 200 kWh, which could enable a GM-estimated range up to 640 kms or more on a full charge with 0 to 100 km/h acceleration as low as around 3 seconds. Motors designed in-house will support front-wheel drive, rear-wheel drive, all-wheel drive and even performance all-wheel drive applications.

Ultium-powered EVs are designed for Level 2 and DC fast charging. Most will have 400-volt battery packs and up to 200 kW fast-charging capability while the truck platform will have 800-volt battery packs and 350 kW fast-charging capability.

Driving costs downwards
The flexible, modular approach to EV development is expected to drive significant economies of scale for lower production costs and create new revenue opportunities. The cells use a proprietary low cobalt chemistry and ongoing technological and manufacturing breakthroughs will drive costs even lower. Together with LG Chem, its joint venture partner, GM sees continuous improvement in battery costs as they are driven down to US$100/kWh.

GM Ultium

GM’s all-new global platform will be flexible enough to build a wide range of trucks, SUVs, crossovers, cars and commercial vehicles. To build them with capital efficiency, GM will leverage on existing properties, including land, buildings, tools and production equipment such as body shops and paint shops.

The vehicle and propulsion systems are designed together to minimize complexity and part counts beyond today’s EVs, which are less complex than conventional vehicles powered by internal combustion engines. For example, GM plans 19 different battery and drive unit configurations initially, compared with 550 internal combustion powertrain combinations available today.

Third-party forecasters expect EV volumes in the US market to more than double from 2025 to 2030 to about 3 million units on average. But GM believes the numbers could be materially higher as more EVs are launched in popular segments, charging networks grow and the total cost of ownership to consumers continues to fall.

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Volkswagen’s modular electric drive matrix (MEB) platform is to be the key element in its future models as electrification increases. The platform, to be used by Volkswagen Group brands such as Audi, SEAT, Skoda and Volkswagen, has many sophisticated components optimized for electric drive systems.

One of these is the APP310 e-drive unit that will used for the Volkswagen ID.3 due in showrooms from mid-2020. The powerful unit transmits power to the driven wheels using an extremely compact gearbox with a single gear. The mechanism used has only a small number of cogs. It is manufactured by a Volkswagen subsidiary.

Is one gear enough?
But why is a single gear enough for the drive motor? The traction, ie the force that allows movement, and speed of a motor vehicle depend on the rotational speed of its drive system. As the speed of the drive system increases, the force transmitted to the wheels – the torque – can vary.

Volkswagen e-drive

With a vehicle with a combustion engine, the torque increases along with the engine speed and then falls again. With an electric drive system, however, the maximum torque is available immediately and remains constant over a wide range of speeds. The use of a multi-speed gearbox to achieve the desired speed or the necessary torque along the speed curve is therefore not absolutely necessary.

Volkswagen ID.3
Volkswagen ID.3, due in showrooms in Europe from mid-2020.

One gear for every situation
That is why a 2-stage 1-speed gearbox is practical for the Volkswagen ID.3. When reversing the car, the direction of the electric drive system is simply reversed. In addition to various other components, power electronics are responsible for this and for the power characteristics of the drive system.

Volkswagen e-drive
The e-drive weighs just 90 kgs and is compact enough to fit inside a bag.

In order to generate the maximum output of 150 kW, the 90-kg electric drive unit must rotate at high speeds. For a high level of torque, a 10x transmission ratio is used. To save space, the gearbox has a two-stage design with two smaller cogs instead of one big one. As a result, the electric drive motor in the ID.3 provides maximum torque of 310 Nm constantly over a wide range of speeds. The maximum speed of 160 km/h is reached at a maximum of 16,000 rpm.

Precision manufacturing
Because an electric drive system is very quiet, the level of noise in an EV is very important. Even the tiniest sources of noise can be heard. The parts for the 1-speed gearbox must therefore be manufactured with great precision to ensure that they do not cause any additional noise. At the end of the production line, not only the power characteristics of the electric drive system checked but so are the relevant noise levels.

2020 Volkswagen ID.3 makes global debut

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As the electric car era approaches, it’s not just new types of vehicles that are needed but also supporting services, especially to recharge the battery packs. Unlike the petrol station network which is the product of many decades and has global coverage, battery recharging points and stations are only just beginning to be set up.

For companies that invest in recharging stations, there is a need to ensure sufficient demand and usage so as to get returns on their investment. That time is coming as the population of EVs (and also plug-in hybrids) rises and more vehicles need to be recharged daily.

Volkswagen is also exploring other approaches and has provided a glimpse into the future in which the search for charging stations becomes unnecessary. Instead, mobile charging robots will take over this task, going to the vehicle completely autonomously. After it is started via app or V2X communication, the mobile robot drives itself to the vehicle that needs charging and communicates with it.

Everything done autonomously
From opening the charging socket flap to connecting the plug to decoupling, the entire charging process occurs without any human interaction. The robot brings a trailer in the form of a mobile energy storage device to the vehicle and connects it. It then uses this energy storage device to charge the battery of the electric vehicle. The mobile energy storage device stays with the vehicle during the whole charging process. The robot, in the meantime, charges other electric vehicles. Once the charging service is complete, the robot collects the energy storage device and brings it back to the charging station.

“The mobile charging robot will spark a revolution when it comes to charging in different parking facilities, such as multistorey car parks, parking spaces and underground car parks because we bring the charging infrastructure to the car and not the other way around. With this, we are making almost every car park electric, without any complex individual infrastructural measures,” explained Mark Moller, Head of Development at Volkswagen Group Components. “It’s a visionary prototype, which can be made into reality quite quickly, if the general conditions are right,” he added.

Volkswagen Group Components is researching different approaches to the assembly of charging infrastructure and has already developed several successful products. The flexible quick charging station and DC wall boxes are already part of a future charging family. Customer-oriented, intelligent and flexible approaches to charging are at the centre of the research. Other innovative products such as the charging robot are currently being developed.

Volkswagen

Autonomous, compact and flexible
The prototype consists of a compact, self-driving robot as well as flexible and agile energy storage devices, also known as ‘battery wagons’. When fully charged, these are equipped with an energy content of around 25 kWh each. A charging robot can move several battery wagons at the same time. With its integrated charging electronics, the energy storage device allows for DC quick charging with up to 50 kW on the vehicle.

The robot, which can move autonomously, is fitted with cameras, laser scanners and ultrasonic sensors. The combination of these systems not only allows the robot to carry out the charging process completely autonomously but also to move around freely in the parking area, recognising possible obstacles and to react to them appropriately. Depending on the size of the parking area or the underground carpark, several charging robots can be employed simultaneously so that several vehicles can be attended to.

Volkswagen

The mobile charging robot can be put to use in various ways. It isn’t just a robot arm that connects a car to a fixed charging station. Instead, drivers have the choice to park in any available space, independent of whether a charging station is free or not. The robot brings the charging station in the form of a mobile energy storage device directly to the vehicle.

For operators of different parking facilities this is a quick and easy solution to electrify every parking space. “This approach has an enormous economic potential,” said Moller. “The constructional work as well as the costs for the assembly of the charging infrastructure can be reduced considerably through the use of the robots.”

The compact design of the charging robot is perfectly suited for use in restricted parking areas without charging infrastructures, such as underground carparks. Even the well-known problem of a charging station being blocked by another vehicle will no longer exist with this concept.

VW ID.Charger
Owners can also install the ID. Charger, a unit developed by Volkswagen, in their homes.

36,000 places to recharge by 2025
The project is among Volkswagen’s initiatives to establish a charging infrastructure at many levels. Together with its dealers, the company aims to install a total of 36,000 charging points throughout Europe by 2025. A large proportion of these will be in public areas.

Volkswagen is also launching its own wallbox for home charging called the ID. Charger. And as a co-founder of the IONITY joint venture, Volkswagen participates in installing 400 fast-charging parks on major European highways. Medium-term, charging an EV is to become as easy as charging a smartphone.

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Although Formula E has shown that electric power can be used for racing cars and the appearance of fully electric vehicles (EVs) in some motorsports events has also proven that all-electric powertrains can be very powerful, there are still people who imagine EVs are slow and boring.

Such vehicles were first promoted for their clean technology as they generated no exhaust gases while in use, meaning zero emissions into the environment. They are ideal for personal mobility as well as various forms of transport within cities or even for inter-city travel.

With the current state of EV technology, the range on a fully-charged battery pack has been steadily increasing and so has performance. As it is, the characteristic of an electric motor is that it generates maximum torque virtually from standstill, zipping off the line like a radio-control models car when the accelerator pedal is depressed.

Nissan
You don’t need a powerful tyre-smoking sportscar to drift as the all-electric Nissan LEAF can also drift (below).

Nissan

Drifting and electric mobility
And believe it or not, you can also drift an EV, as a professional stunt driver shows with the latest Nissan LEAF. Drifting is usually performed by sportscars with powerful internal combustion engines, but Nissan wanted to try something different. In an unlikely pairing of adrenaline-inducing drifts and electric mobility, the LEAF was shown to produce both maximum torque and force, while delivering virtually silent donuts and burnouts.

The world’s best-selling EV therefore debunked outdated perceptions that electric vehicles are nothing but large golf carts. Throughout the test, the LEAF’s emissions naturally remained at zero – a number symbolized by the vehicle’s donut tread marks.

Try the LEAF yourself
You don’t have to buy a LEAF just to go drifting. Buy it for the driving pleasure that comes from much quieter and smoother motoring, and the satisfaction of doing your part to protect the environment for future generations. And you no longer have petrol costs to worry about too!

The LEAF is available in Malaysia and to locate a showroom where you can learn more about it and take a test-drive, visit www.nissan.com.my.

FIRST DRIVE: 2019 Nissan Leaf – “Simply Electrifying”

PISTON.MY

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