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Toyota GR Corolla makes global debut, 300 bhp/370 Nm with GR-Four AWD and 6-speed manual transmission

With the success story of the GR Yaris, it’s not surprising that Toyota has now followed up with another model and this time, it’s not on a limited production run. It’s the GR Corolla that has long been rumoured and it’s a full-fledged GR model developed from scratch rather than adapted from existing models. As with other GR models, which started with the Supra, the GR Corolla has been developed with a strong focus on high performance that will make it competitive for motorsport.

And with the company president, Akio Toyoda, being passionate about racing and being a racing driver himself, the engineers must have had a lot of encouragement and perhaps even given a bit of freedom in the budget. Naturally, the boss himself got involved in development and ensured that the final product would be as impressive as the GR Yaris.

100 bhp per cylinder
Under the bonnet is the familiar G16E-GTS turbocharged, direct/port injected 3-cylinder engine, first seen in the GR Yaris. For GR Corolla, the output from the 1681 cc engine is boosted to 300 bhp/307 Nm, which equates to an impressive 100 bhp per cylinder. The boost in power is partly due to using a 3-piece muffler which reduces exhaust pressure (and outside noise), which are essential to backpressure performance.

As would be expected, the compact and lightweight G16E benefits has technologies from TOYOTA GAZOO Racing’s long and broad racing experience – and successful too. Features include multi-oil jet piston cooling, large-diameter exhaust valves and a part-machined intake port. Combustion is fed by Toyota’s D-4S direct and port fuel injection system, which operates at high pressure for maximum fuel dispersion and efficiency.

The 12-valve engine uses a single-scroll ball-bearing turbocharger integrated in the exhaust manifold, reducing weight, while control of wastegate bypass gases is used to improve the catalyst’s warm-up efficiency.

Delighting drivers is the provision of a 6-speed manual transmission – and only a manual transmission. ‘Morizo’ (Toyota President Akio Toyoda’s racing name) probably approved and encouraged that, being a racing driver himself. It’s called an Intelligent Manual Transmission (iMT) though it is not explained what the ‘intelligent part is, although Toyota says the rev-matching is engineered to accommodate high torque levels.

Toyota has long experience with high-performance 4-wheel drive since its days with the Supra GT-Four and with experience gained in WRC participation, it has advanced its all-wheel drive technologies. These technologies are used in the GR Corolla’s GR-Four All-Wheel-Drive system which was originally developed for rallying. The system gives drivers a choice of 60:40, 50:50 or 30:70 power distribution to the front and rear wheels with the twist of a dial.

The GR Corolla Circuit Edition (limited production run) is also equipped with front and rear Torsen Limited-Slip Differentials, for further enhancement of cornering performance and grip. Left and right-hand drive torque distribution are more effectively controlled on the front and rear axles.

Wide and rigid for superior dynamics
To fully use all the power (and also to be worthy of the GR badge), the GR Corolla has a specially constructed bodyshell that is highly rigid. Based off the GA-C platform with Toyota New Generation Architecture (TNGA), its increased rigidity comes from significantly more weld points in the frame, particularly to strengthen joints. Further gains are made through extensive use of structural adhesive, increasing the joint rigidity between component parts.

The front suspension is a straightforward MacPherson-type strut with circuit-tuned coil springs, shock absorbers and stabilizer bars, For the rear suspension, there is a double-wishbone type multilink system that accommodates the AWD system’s goal of maximum agility and stability.

Wide tyres are installed for maximum cornering grip and high speed stability. Standard rubber provided from the factory are Michelin Pilot Sport 4 tyres sized 235/40R18 on 18-inch gloss-black 15-spoke cast alloy wheels.

Braking power comes from opposed, fixed-caliper disc brakes with 14 x 1.1-inch ventilated and slotted rotors clamped by 4-piston aluminium calipers. At the rear are 11.7-inch x 0.7-in. ventilated rotors with 2-piston aluminium fixed-caliper disc brakes.

Light and aerodynamic
Like the GR Yaris, there has been a focus on saving weight to maximize the performance potential, without compromising strength and safety, of course. This rigorous approach is particularly evident in the car’s construction, with extensive use of lightweight metals and materials used in key areas. Aluminium is used for the bonnet and front door panels, with light and strong high-tensile steel in critical areas to ensure the car’s structure can safely absorb and dissipate impact forces.

On the Circuit Edition, the roof is made of a forged (rather than woven) carbonfibre sheet molding compound. This lightweight, highly rigid material cuts weight and helps lower the car’s centre of gravity. The lower centre of gravity, which benefits stability and handling, is also a feature of the TNGA platform.

Aerodynamics are also vital for performance and it’s not just on the circuit but also in rallies as the speeds are also very high (not to mention literally flying through the air). From competition experience, the engineers have designed the GR Corolla with optimum aerodynamic efficiency. As with rally cars, the shaping of the front and rear canards and lower rockers efficiently channel airflow down the sides of the car. Bonnet, fender and rear bumper ducts and a flat underfloor reduce drag, add downforce and improve stability. Wind flow is directed onto the rear spoiler to generate extra downforce.

The exterior design of the GR Corolla follows that of the GR Yaris with its wide stance and hatchback form. The Core Grade’s aluminium bonnet is matched with a colour-keyed roof and matching shark-fin antenna, while the Circuit Edition features a bonnet bulge with functional gloss-black air ducts.

At the rear, a lower bumper cover with functional air vents. The wide track and flaring of the rear wings emphasize the car’s wide and low silhouette, with a spoiler on the roof to control airflow as it departs from the roof.

Race-inspired interior
The GR Corolla’s interior is very functional, thanks to feedback from professional drivers who obviously wanted a true driver’s cockpit. Facing the driver is a GR Full TFT meter with a 12.3-inch colour Multi-Information Display that has a GR meter with 4WD mode, turbo pressure, gear position indicator and tachometer.

The shift lever has a shortened stroke for a quick throw between gears. The subject of much testing, it is positioned where the driver’s arm is naturally lowered from steering. The action is light with short shift strokes. A pull-type mechanical parking brake is still used, something which is slowly disappearing as electric parking brakes replace the simple mechanical system. Incidentally, for the Circuit Edition, the shifter knob has an exclusive ’Morizo’ signature.

The GR Factory
The GR Corolla is built at the Motomachi plant in Japan, where as the Lexus LFA and Supra A80 have been built. It has a dedicated GR production line which has also produce the GR Yaris. Instead of the traditional conveyor system, the body and assembly lines comprise several different cells connected by automatic guided vehicles rather than the conveyors featured in conventional car plants. This fully flexible method of working, with many manual assembly techniques, enables precise body and suspension alignment, with variations in vehicle dimensions and weight kept to a minimum.

While the assembly of each GR Corolla takes longer than a conventional mass-produced car, the production line has been streamlined for performance, TOYOTA GAZOO Racing has brought together highly skilled technicians from throughout the company to work on the new model. This team not only assembles the GR Corolla but also contributes to the technical skills of workers at other Toyota facilities.

The pricing has not been announced though whatever price it has, there will undoubtedly be no shortage of buyers. While the GR Yaris was a limited run, the GR Corolla will be produced in larger numbers as it will also be sold in North America (which did not get the GR Yaris).

The story behind TOYOTA GAZOO Racing and why it was created

2022 is Petron’s 10th year in Malaysia and it’s having anniversary celebrations

It’s been 10 years since Petron Corporation, the largest oil refining and marketing company in the Philippines, acquired ExxonMobil’s downstream businesses in Malaysia. In the years that followed the acquisition, petrol stations with the familiar Esso and Mobil branding became Petron stations across the country.

The station along the MRR2 at Selayang in Selangor was the first service station to have the Petron corporate identity in 2014. Its dealer, Mohd Azhar Ismail, still remembers greeting his customers “Hi! Selamat Datang ke Petron!” with a smile on his face on the opening day. Since then, about 200 more service stations have been added to Petron Malaysia’s retail network.

*The first Petron station to start operations in Malaysia.*

“We mark a significant milestone as we celebrate our 10th year. As we trace our humble beginnings, we can proudly say that Petron Malaysia is now one of the country’s leading oil companies. Since day one, we’ve remained committed to take new chances, aspire towards excellence, and move past the recent challenges that we’ve conquered together. We owe this to our customers, employees, partners, and other stakeholders who have all been part of this remarkable journey,” said Petron Malaysia’s Chairman Ramon S. Ang.

Products and services for various sectors
The company has solidified its commitment to provide consistent, quality products and services to its customers. Its range of fuels include the only RON 100 petrol in Malaysia (introduced in January 2016), liquified petroleum gas (LPG) for domestic and commercial use, and lubricants for consumer, commercial and industrial purposes. Many of its stations also have car-care centres and, of course, convenience stores.

*Petron is still the only brand offering RON 100 petrol which it introduced in 2016.*

*Convenience stores at Petron stations provide motorists with all their needs for short or long journeys.*

Petron Malaysia has also made it part of its mission to integrate sustainability practices into its operations – closing gaps to embrace economic, environment, social and governance agendas, and to deliver more value to its stakeholders and build a better future.

Major investments
As part of its economic sustainability, the company completed two major investments at Port Dickson Refinery (also acquired from ExxonMobil) in 2021. The Diesel Hydrotreater unit produces diesel with lower sulphur content meeting Euro5 specifications, while the Marine Import Facility 2 caters to bigger vessels thus reducing frequency of imports. Both projects contribute to reducing Petron’s carbon footprint in line with the company’s philosophy to ‘Protect our environment today for a better tomorrow’.

*Petron’s two major investments at the Port Dickson Refinery in 2021 have been the Diesel Hydro Treater unit (above) and the Marine Import Facility (below).*

Petron also has a palm methyl ester plant with a biodiesel production facility to ensure the uninterrupted supply of cleaner diesel for the nation. The Lumut PME plant was recently awarded as a Runner-up in the Renewable Energy – Biofuel Award.

Throughout the pandemic, Petron partnered with various private entities and non-government organizations such as MERCY and Uncle Kentang to mobilize its fuel, LPG and engine oil donations for underprivileged communities. When the country was recently hit by heavy floods, Petron was also at the forefront of bringing much-needed aid to affected stakeholders.

To thank its loyal customers and partners, Petron is launching the TENtu Happy celebration on April 2, 2022 at all its stations nationwide from 10 am to 2 pm.

Petron makes sure its toilets are always clean and operational – and that is certainly important!

Formula 1 to return to Las Vegas in 2023

Ever since Liberty Media acquired the Formula One Group in 2016 (paying US$4.6 billion for it), the American media company has been changing the character of the sport. There has been a bigger push in commercialization and expanding the sport’s global footprint. It has also increased the number of rounds for the championship and has not ruled out going to as many as 30 rounds in future. That’s something many teams and drivers are not in favour of because having to be on the move all the time, not only putting the pressure on logistics but also affecting personal life.

Not surprisingly, Liberty Media has been keen to have more rounds in America and has announced that Las Vegas will be a venue in the 2023 calendar. The city, well known for its casinos, has hosted Formula 1 before in 1981 and 1982 when a racetrack was created in the carpark of the Caesar’s Palace hotel and casino (yes, the carpark was big enough for a track within it). It was considered one of the worst circuits in F1 history.

*The circuit in the Caesar’s Palace carpark used for the F1 rounds in 1981 and 1982. Drivers had to go round for 75 laps and it was considered among the worst circuits in F1 history.*

F1 races in America
Other American cities which have had Formula 1 rounds in the past have been Detroit/Michigan (1982 – 1988), Los Angeles/California (1976 – 1983), Dallas/Texas (1984), Riverside/California (1960), Sebring/Florida (1959), Watkins Glen/New York (1961 – 1980), Indianapolis/Indiana (2000 – 2007), and Austin/Texas (2012 – 2019, 2021). In total, there have been at least 50 rounds of F1 held in America though it is not so apparent. In 1982, it became the first country to host 3 rounds in one season. This year will see Miami being added to the list when it is run for the first time on May 8.

While the last circuit was laid out in a carpark and the drivers had to go round the 3.6-km course for 75 laps, the 2023 one will have a very different layout (31 layouts were considered). While there will be 14 corners like the 1982 circuit, the new track will have 3 long main straights and a total lap length of 6.12 kms.

Night race
The racing cars will certainly be going much faster than those in the 1980s and should reach 340 km/h as they speed along the Strip past the buildings. The race will also be held at night, a feature of the sport since the 2008 Singapore Grand Prix when the first night race was held.

Miami, USA to have Formula 1 race in 2022

Fuel Price Updates For March 31 – April 6, 2022

Honda Malaysia’s local vehicle assembly crosses 1 million mark

The Honda Malaysia assembly plant today crossed a significant milestone in its history – the production of its 1 millionth unit since commencing local assembly in 2003. The 1 millionth unit was the latest 11^thegeneration of the Honda Civic Sedan.

Speaking at a special ceremony held at the plant, Honda Malaysia’s Managing Director & CEO, Madoka Chujo, said: “It has been 20 years since Honda Malaysia’s establishment in the country. We have evolved and recorded significant achievements since then. In March 2021, we achieved the 1 millionth sale unit milestone with all Malaysians. Just one year later, I am now celebrating another significant milestone with all of you the 1 millionth production unit. I would like to express my deepest appreciation to all Honda associates and suppliers for their effort and hard work to ensure smooth production process and supply chain operations, even with many challenges faced, including the COVID-19 pandemic, global chip shortage and recent flood incidents. With their dedication, Challenging Spirit and working ‘Together As One’, we are able to achieve this remarkable 1 million production unit milestone.”

”Additionally, I would like to extend my heartfelt gratitude to our dealers, members of the media and Honda customers for your unwavering support towards Honda Malaysia. We would also like to thank the Malaysian government for the strong support since the establishment of Honda Malaysia. On top of that, we would like to express our sincere gratitude to the Melaka State Government for their continued support for our plans for this Pegoh Plant. The tremendous support from all stakeholders has helped Honda Malaysia progress and enabled us to achieve the No.1 position in Non-National Passenger Vehicle segment for 8 consecutive years since 2014,” she said.

Although Honda vehicles have been assembled in Malaysia since the early 1970s, they were done so under contract assembly with Oriental Assemblers in Johor. With the establishment of Honda Malaysia (initially known as DRB-Oriental-Honda), the Japanese carmaker also made the decision to invest in having its own assembly plant as well. It chose a greenfield site in Pegoh, Melaka, adjacent to the North-South Expressway.

*The first model assembled when the plant began operations in 2003 was the second generation Honda CR-V.*

Investment in the plant, which took a brisk 13 months to go from construction to pilot production in 2003, started with RM180 million, with RM194 million earmarked for expansion over the following 5 years. The investment included RM20 million for a facility on the 80-acre site to assemble Constant Velocity (CV) joints for export to Honda plants in the Philippines, Indonesia and Thailand under the ASEAN Industrial Cooperation Scheme (AICO). Later, the volumes made it the largest exporter of CV joints in the region and its products would go as far as the UK and Turkey.

Started with CR-V
The plant was initially built with a single line for an annual capacity of 50,000 vehicles. The first model to roll out was the second generation of the CR-V. All output from the plant was only for the Malaysian market and as the popularity of Hondas grew, demand rose so the production capacity was increased to 100,000 units a year with a second line being set up. By then, the number of models assembled locally totalled seven. In October 2013, local assembly of the Jazz Hybrid began, making Honda Malaysia the first company to assemble vehicles with hybrid electric technology locally.

The Honda Jazz Hybrid was the first locally assembled model with hybrid electric vehicle (HEV) technology. Today, Honda Malaysia offers HEV technology with the City Sedan, City Hatchback and HR-V models, all assembled locally as well.

The flexible production capability allows different models to be assembled at the same time. There is also a range of state-of-the-art manufacturing technologies that are on par with the Honda plants in Japan. One of them is Laser Brazing technology which creates a smooth and clean roofline for a sleeker exterior appearance. Inner Frame Welding technology is also used to enhance the body rigidity, while the use of Spray Polyurethane Foam reduces noise and vibrations.

Malaysia considered ‘first country’ market
The steady progress made by the plant as well as growing sales volumes have raised the status of the Malaysian market where product planning is concerned. Since the fourth generation of the City, Malaysia has been considered a ‘first country’ instead of ‘second country’. The ‘second country’ status meant that whatever features were available were already decided earlier by ‘first countries’ such as India, Thailand and Indonesia. As such, Honda Malaysia had to adapt from what was already decided for other markets and that affected the cost of the parts made locally.

Being upgraded to ‘first country’ meant that Honda Malaysia could participate in the product planning for the new model and submit specific requests for features or equipment which were required for the Malaysian version. This enabled a greater degree of localization of parts which also led to lowering of production costs.

*Manufacturing technologies at the assembly plant in Melaka have been constantly upgraded to enable the vehicles produced to be of the highest quality.*

Besides its own factory, Honda Malaysia also encouraged some of its suppliers to set up facilities nearby so that delivery of parts would be faster and more efficient. This would support the Japanese approach of ‘Just-in-Time’ where storage of parts would be kept low, reducing the need for warehousing space.

Honda Malaysia aims to sell 80,000 units in 2022 and introduce Certified Used Car business

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