Over 35 million Golfs in various versions have been produced worldwide since the first generation, 26 million of them at Volkswagen’s Wolfsburg plant in Germany. Now, the new generation –referred to as Golf 8 – is on the lines and the first cars will be in the showrooms in Germany and Austria in early December. The model will be launched on October 24.
To prepare for production, approximately 700 work steps were analyzed at over 400 workshops to leverage existing efficiency reserves. Numerous process improvements have been implemented to make sure the eighth generation of the bestseller can be built more efficiently than its predecessor.
The Golf 8 has over 2,700 individual parts and components with 962 wiring systems and 1,340 metres of cable. That is 31 wiring systems and just under 100 metres of cable more than in the Golf 7.
One hour cut in production time
“The Golf 8 is much more complex than its predecessor. Nevertheless, we have cut average manufacturing time by about one hour. Because the Golf 8 belongs to the second-generation of MQB products, we achieved a significant reduction in production investments. Our platform strategy is delivering. The team in Wolfsburg have given their all for the Golf 8. Production processes have become more efficient overall. That is a great achievement and I would like to say a big thank you to all employees,” said Dr. Andreas Tostmann, Volkswagen Brand Board Member for Production.
Due to greater standardization of plant and processes for the Golf 8, ramp-up investments for a successful start of production have been cut by more than half compared with the model’s predecessor. Total investments for the new Golf are in the mid three-digit million euro range. Given the current platform strategy, 80% of existing body shop plant and equipment can be used. New equipment has been installed for the side panels of the Golf 8 with their striking tornado line. This new plant is not only much more flexible but it is also 40% more productive.
Commissioning the Golf 8, i.e. installing all data, is fully automated and carried out via a fast WLAN network while the vehicle is still on the production line. As a result, manufacturing time for this process step remains unchanged even though the volume of data is higher. From next year, a new fully-automated generation of driverless transport systems will ensure the faster supply of material, a key factor in efficient factory processes. Body shop logistics will see a 7% improvement in productivity through the use of 23 transport robots. Incidentally, starting with delivery of the steel sheet, the Golf travels 69 kms on production lines until the finished car leaves the factory.
To know more about Volkswagen models available in Malaysia, visit www.volkswagen.com.my.
Volkswagen shows sketches of 2020 Golf Mk.8 to be unveiled on October 24
